Муфта переходная

18 июля 2015г. - 2:42 6203 просмотров


Муфта переходнаяЧто такое переходная муфта и где она применяется?

Поскольку арматура трубопровода является самым уязвимым его местом, к ней предъявляются особые требования. Так, арматура обязательно должна соответствовать достаточно высоким требованиям долговечности, прочности и надежности. В системах соединения трубопроводов муфта переходная, как отдельный элемент, применяется достаточно часто. При этом муфта такая предназначена для соединения труб разного диаметра.

В зависимости от определенного типа муфты с ее помощью может быть выполнена компенсация теплового сужения и расширения разных диаметров труб. Кроме того, весьма динамическая конструкция муфты позволяет, при монтаже трубопровода, уменьшить вибрации в системе или же ослабить давление.

По сути, муфта переходная является одним из самых востребованных видов соединительных муфт. Муфты такие очень успешно на протяжении уже многих десятков лет применяются в таких отраслях, как:

  • химическая отрасль;
  • судостроение;
  • машиностроение;
  • нефтедобывающая отрасль;
  • общегражданское строительство;
  • горнодобывающая промышленность.

Кроме того, такие муфты очень часто используют при монтаже и эксплуатации систем очистки сточных вод.

Нельзя не отметить и того, что на муфты переходные существует специальный ГОСТ. Муфта переходная, которая соответствует ему, понятно, что несколько дороже, а главное, качественнее «безгостового» аналога. Итак, вот ГОСТ, которому «подведомственна» муфта переходная — ГОСТ 8957 75.


Переходная муфта: строение, классификация

Муфта переходная обладает двумя концами с разными диаметрами выходных отверстий. Благодаря именно этому отличию в диаметре переходная муфта позволяет соединять трубы с различным сечением и подходить к сборке трубопровода с уже менее жесткими техническими требованиями. Требования эти представлены:

  • наличием расстояний между трубами;
  • необходимостью соединения труб с различными диаметрами;
  • необходимостью соединения труб с различными углами стыковки.

Классификация переходных муфт обусловлена тем, то для их изготовления используются различные материалы. Так, сегодня на рынке в достаточно широком ассортименте представлены:

Понятно, что в зависимости от материала, из которого изготовлена переходная муфта, сама она будет отличаться определенными особенностями. К примеру, высокой прочностью, стойкостью к химическим воздействиям или механическим повреждениям и прочим.

Маркировка переходных муфт: от А до Я

Муфта переходная для труб маркируется различными цифрами. При этом учитываются значения диаметров обоих концов и длина рабочей поверхности муфты.

Первое числовое значение показывает величину сечения конца муфты с меньшим диаметром, второе – с большим. Что же касается третьего числа, то оно показывает длину муфты.

Пример в таблице:

Общее наименование (маркировка) Величина сечения конца муфты с наименьшим диаметром Величина сечения конца муфты с наибольшим диаметром Длина муфты
Переходная муфта 50 — 63 — 66 50 63 66
Переходная муфта 32 — 40 — 44 32 40 44
Переходная муфта 25 — 32 — 44 25 32 44
Переходная муфта 40 — 50 — 54 40 50 54
Переходная муфта 50 — 75 — 72 50 75 72
Переходная муфта 25 — 40 — 49 25 40 49
Переходная муфта 40 — 63 — 64 40 63 64
Переходная муфта 32 — 50 — 51 32 50 51
Переходная муфта 63 — 75 — 71 63 75 71
Переходная муфта 20 — 25 — 37 20 25 37

Стоит отметить, что переходные муфты (вне зависимости от различий в их маркировке) традиционно поставляются уже в полностью готовом к применению виде. Это значительно сокращает затраты на монтаж труб.

Переходная муфта: подходящая среда

Муфта переходная одинаково хорошо подходит и для монтажа труб для активных, и для монтажа труб для неактивных рабочих сред. Традиционно муфты такие используются на тех трубопроводах, где окружающая среда представлена водой, паром или газом. При этом стоит выделить основные технические характеристики переходных муфт, которые способствуют их (муфт) длительной и эффективной работе в таких не слишком типичных средах:

  • даже при длительном использовании у переходных муфт наблюдается стабильность температурного диапазона, которая колеблется в пределах от минус 40 до плюс 280 градусов Цельсия;
  • нормальная рабочая температура для переходных муфт колеблется в пределах от минус 50 до плюс 250 градусов Цельсия;
  • рабочее давление у обычной переходной муфты равно 16 бар;
  • переходные муфты обеспечивают звукоизоляцию;
  • переходные муфты способствуют уменьшению вибрации;
  • переходные муфты выгодно отличаются простотой монтажа и эксплуатации;
  • переходные муфты также весьма значительно экономят пространство.

Монтаж переходной муфты: что может быть проще?

Монтаж переходной муфты отличается максимальной простотой. Рассмотрим его поэтапно.

Этап первый.

В первую очередь стоит очень тщательно очистить от загрязнений, заусениц и ржавчины концы труб, которые и необходимо соединить.

Этап второй.

Сделайте пометки на концах муфты, причем так, чтобы они с обеих сторон равнялись половине длины всей муфты.

Этап третий.

Вставьте соответствующие концы труб в соответствующие концы вашей переходной муфты.

Этап четвертый.

Используя обыкновенный гаечный ключ с крутящим моментом, закрепите муфту.

Установка закончена!

Несмотря на то, что процесс монтажа переходной муфты очень прост и состоит всего из 4-х этапов, если вы не уверены в том, что у вас все выйдет или не имеете свободного времени на подобную установку, стоит обратиться к услугам профессионалов. При этом специалисты монтажных фирм не только помогут вам выбрать правильную муфту, но и действительно качественно установят ее.


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