Муфта фрикционная

16 июля 2015г. - 11:41 7634 просмотров


Муфта фрикционная

Муфта фрикционная — устройство, передающее вращательное движение посредством трения. Такие муфты осуществляют плавное сцепление при различной скорости, что успешно используется, в машиностроении, в конструкции автомобильного сцепления. Более того, муфта фрикционная не может передать через себя больший момент, чем момент сил трения, ввиду того, что начинается проскальзывание контактирующих фрикционных элементов. Поэтому именно это свойство позволяет фрикционным муфтам быть эффективными предохранителями для защиты машины от динамических перегрузок.

Типы фрикционных муфт

По типу трущихся поверхностей муфты фрикционные бывают дисковые, конусные, и цилиндрические. В дисковых муфтах (одно- и многодисковые), трение происходит по торцевым поверхностям дисков. В конусных, рабочие поверхности изготовлены конической формы. Цилиндрические (ленточные, колодочные и т.д.) имеют цилиндрическую поверхность контакта. Из всех перечисленных видов муфт, дисковые получили наибольшее распространение.

Муфта фрикционная

По типу сил трения бывают муфты сухие и муфты масляные.


Сухие муфты работают без смазочного материала, а масляные со смазочным материалом. Такие муфты применяют в ответственных конструкциях механизмов при передаче больших моментов. Смазывание продлевает срок службы рабочих поверхностей, но зато усложняет конструкцию муфты.

Муфты фрикционные изготавливают из конструкционной стали, чугуна СЧ30, а качестве фрикционных материалов, из которых изготовляют накладки, служат прессованная фрикционная пластмасса, асбестопроволочная ткань — ферродо, порошковые материалы и т.д. Сжатие поверхностей трения является главной задачей работы муфт фрикционных. Поэтому они рассчитываются на прочность по контактному давлению (подобно напряжениям смятия). Для каждой отдельной конструкции вычисляется сжимающая сила и делится на площадь контакта. При этом расчётное контактное давление не должно превышать допускаемое для данного материала.

Также, муфты фрикционные подразделяются на сцепные (муфты сцепления), и предохранительные муфты.

Муфта сцепления, посредством трения, разъединяет и плавно соединяет входной и выходной вал.Предохранительная муфта служит для разделения входного и выходного валов, если превышается предельная величина крутящего момента.

Муфты фрикционные дисковые бывают однодисковые, двух, и многодисковые. В наше время очень широко используются малогабаритные однодисковые муфты с фрикционными вставками, которые устанавливают консольно, для удобства ремонта. Они блокируются с тормозом или непосредственно жесткой связью, или посредством системы управления.

Необходимость быстродействия и большие передаваемые моменты, заставляют применять для управления работой муфты пневматические или гидравлические силовые цилиндры. Электромагнитные и механические устройства не могут обеспечить в этом случае, возникновения большого усилия, передаваемого на нажимный диск. В этом случае больше применяются муфты с пневматическим управлением. А именно муфты с электромагнитным управлением хорошо работают в прессах небольшого (до 100 кН) усилия.

муфты фрикционные

Однодисковая муфта встраивается в маховик, на котором расположены опорный диск и ступица с диафрагмой. Через подводящую головку, установленную на крышке диафрагмы, в полость подается сжатый воздух. Крышка крепится к маховику, который установлен на валу консольно, шпильками. Вращение валу передается ведомым диском, в котором стоят фрикционные вставки из ретинакса. При впуске воздуха нажимной диск смещается мембраной. Он фиксируется по шлицам цилиндра. Вставки, расположенные в гнездах диска, зажимаются между нажимным и опорным дисками, из-за чего возникает момент трения, который передается на вал. В момент выпуска воздуха нажимной диск отодвигается пружиной, при этом контакт со вставками нарушается.

Для таких муфт нужно, чтобы потребление энергии на разгон было минимальным. В нашем случае только ведомый диск должен подлежать разгону при включении, поскольку все остальные части муфты установлены и вращаются на маховике. Муфта такой конструкции имеет небольшие размеры, что позволяет устанавливать ее консольно. Да и ремонтоспособность такой муфты также улучшена, поскольку для того, чтобы заменить фрикционные вставки, достаточно снять крышку, диафрагму и нажимной диск, не совершая при этом демонтажа всего узла. Но из-за малой поверхности теплоотдачи, при частом числе включений за короткий промежуток времени, возможен перегрев устройства.

Качество работы такой муфты сильно зависит от конструкции и качества фрикционных вставок. Для них, очень широко применяется ретинакс А (ФК 16Л) , и ретинакс Б(ФК-24А). Материал ретинакс А (ГОСТ 10851-73) может отлично работать в муфтах при кратковременной температуре до 1100° С, а ретинакс Б ( ГОСТ 10851-73) — при поверхностной температуре до 700° С.

фото фрикционной муфты

Однако не во всех случаях, несмотря на высокий коэффициент трения и достаточно большие удельные (до 15-18 кГ/см2) усилия, удается использовать один ведомый диск однодисковой муфты – к примеру, на горячештамповочных прессах, где требуемый момент достигает 100000 Нм. Здесь приходится использовать многодисковую фрикционную муфту с двумя и более дисками.

На зубчатом колесе такой муфты, которое является его ведущей частью, установлен пневматический цилиндр. Поршень цилиндра, передавая вращение на вал, сжимает ведущие и ведомые диски. Пружины, установленные по периферии цилиндра, разводят фрикционные поверхности при выпуске воздуха из цилиндра.

При этом различают муфты, работающие со смазкой и муфты сухие, без смазки. И хотя, масляная среда снижает коэффициент трения, такое конструктивное решение даёт определенные преимущества перед сухим вариантом. Так, например, нет необходимости защищать фрикционные диски от случайного попадания смазки из других узлов механизма, что обычно создаёт достаточно большие конструктивные проблемы. При правильной смазке такой муфты хорошо отводится тепло, образующееся в процессе трения, и удаляются продукты износа, увеличивая таким образом и плавность работы, и срок службы всего узла. Изменение количества дисков в муфте, позволяет лучше регулировать передаваемый момент. Поэтому муфты, работающие со смазкой, получили чрезвычайно широкое распространение в машиностроении. Они вытесняют сухие муфты, особенно там, где необходимо плавное включение.

Применение многодисковых фрикционных муфт позволяет проще компенсировать снижение крутящего момента увеличением осевой нагрузки, без опасности появления износа и вибраций.


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