Перемотка электродвигателей

30 июля 2015г. - 13:57 4214 просмотров


Перемотка электродвигателейВо многих аппаратах имеется электродвигатель. Как любая вещь он может ломаться, выходить из строя, но, как известно, поломанную деталь необязательно выкидывать на улицу и покупать новую, ее можно легко починить.

Когда возникает необходимость перемотки электродвигателя, можно обратиться в ремонтную службу, а можно все сделать собственноручно.

Итак, перемотка электродвигателя своими руками осуществляется следующим образом:

  1. Берем устройство, разбираем его, снимаем с него крышку вентилятора и непосредственно сам вентилятор, а также ротор.
  2. По необходимости нужно снять намоточные детали. Удаляем обмотки, очищаем пазы от изоляции и продуваем статор.
  3. Далее нужно так сказать «вырубить» лобовую часть обмотки.
  4. Потом, нужно вложить в пазы изоляцию.
  5. Далее, нужно измерить длину статора и ширину пазовой изоляции.
  6. Затем вырезаем нужные нам детали и снимаем шаблон для катушек.
  7. Далее, для намоток катушек, используем ручной намоточный станок.
  8. После, наматываем катушки, с нужным количеством витков, при этом, не забывайте равномерно распределять по всей ширине шаблона. Избегайте наматывания витков друг на друга.
  9. После этого, следует укладывать катушки в пазы статора. При укладке, Вам понадобится трамбовка.
  10. Далее вкладываем изоляцию между фазными катушками. Обязательно отделяйте катушки разных фаз друг от друга.
  11. Потом проводим обвязку лобовой части.
  12. Далее нам нужно собрать схему соединения фазных катушек.
  13. Проводим соединения выводов в звезду, далее, втягиваем паяные соединения в трубки диаметра побольше и проводим укладку схемы.
  14. Сварка (пайка) схемы. Процесс происходит путем понижения трансформатора с угольной насадкой. Также их можно просто сварить с помощью паяльника.
  15. Далее – трамбовка пазов. Так как пазовая изоляция, «стрелки», выпирает из пазов, и ротор попросту сдерёт их.
  16. После полностью собираем устройство. Когда все готово, еще раз «прозваниваем» обмотки статора, так как во время сушки могла произойди деформации лобовых частей. После чего мотор подключается к сети и производится измерение потребляемого им тока.

Процесс перемотки электродвигателей
Ремонт перемотки электродвигателя – это ремонт детали, в процесс которого входит обмотка статора из круглого провода (его еще называют всыпной обмоткой с уровнем напряжения до 660 вольт).

Рассмотрим детально, какие именно технологические этапы входят в этот процесс:


  1. Прием неисправной детали и определение места поломки и ее причины;
  2. Подготовка устройства к укладке;
  3. Изготовление обмотки статора или ротора и непосредственно перемотка;
  4. Испытание статора или ротора, пропитка и сушка обмоток;
  5. Ремонт неисправных деталей;
  6. Сборка и окончательное испытание агрегата.

При ремонте не важно, делаете вы это сами или пользуетесь услугами ремонтной мастерской, главное – использовать самое лучшее оборудование.

Итак, оборудование для перемотки электродвигателей:

  1. Станок для намотки катушек. Применяют разнообразные типы намоточных станков. Они могут быть как ручной намотки, так и механической. Станок дает возможность производить различные виды катушек обмоток низковольтных электродвигателей.
  2. Инструмент обмотчика. В состав этого инструмента входят такие элементы: фибровый язык, обратный клин, выколотка, фибровая пластинка, угловой нож, специгла для бандажировки обмоток, топорик, шаблонный инструмент для правки лобовых частей, ключи для гибки роторных стержней.
  3. Сварочный трансформатор для сушки агрегата. Этот инструмент позволяет устранить увлажнения изоляции. Очень важно, что сварочный трансформатор позволяет сушить деталь, не разбирая её, что очень удобно как дома, так и в мастерской.

Электродвигатель
Перемотка электродвигателей постоянного тока выполняется в несколько этапов:

  1. Осмотр, работники выявляют дефекты;
  2. Замена использованной обмотки на новую;
  3. Непосредственно перемотка;
  4. Тест работы устройства после ремонта;
  5. Покраска (по желанию).

Перемотка электродвигателя постоянного тока занимает много времени, но при использовании высококлассного оборудования, можно все сделать гораздо быстрее, а самое главное – качественней.


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