Газовый редуктор

30 июля 2015г. - 18:19 4293 просмотров


Газовый редукторГазовый редуктор – это специальное устройство, которое используется для снижения давления газа либо же различного рода газовой смеси в емкостях (как правило, это баллоны и газопроводы) до рабочего уровня. Также, такие редукторы могут применяться еще и для поддержания в автоматическом режиме этого самого давления на постоянном уровне, не зависимо от того, изменился ли уровень давления газа в емкости или нет.

Кроме как в баллонах и газопроводах, редукторы могут также применяться в автомобилях. Специальный газовый редуктор для автомобиля позволяет снизить давление топлива для тех машин, которые работают на пропане либо метане, до рабочего уровня, тем самым значительно повысив эффективность и скорость передвижения авто, а также его безопасность.

Маркировка и ГОСТ

Все без исключения такие устройства как газовый редуктор обязательно изготовляются по ГОСТ 13861-89. Благодаря этой документации, заводы-изготовители просто обязаны выпускать качественную продукцию, которая в ходе эксплуатации не принесет своему владельцу неприятностей и не выйдет из строя в самый неподходящий момент.

Согласно ГОСТ 13861-89 на сегодняшний день все газовые редукторы можно классифицировать по нескольким основным параметрам:

  • По принципу действия: редукторы с прямым и обратным действием.
  • По назначению и месту, где они устанавливаются: редуктор для газового баллона (Б), сетевые (С) и рамповые (Р).
  • По газу, который редуцируется: ацетиленовый, водородный, редуктор газовый пропан, газовый редуктор метан, кислородный, а также бутановый.
  • По количеству ступеней редуцирования, и методу задания необходимого давления рабочей среды: одноступенчатые со специальным пружинным заданием необходимого давления, одноступенчатые с пневматическим механизмом задания давления, двухступенчатые с механическим пружинным регулятором задания давления.

Редуктора для газовых баллонов, а также других емкостей отличаются друг от друга по цвету окраски корпуса, а также по типу присоединительных устройств для крепления их к емкости, в которой хранится газ. Газовый редуктор, кроме ацетиленовых, присоединяется к емкости с газом при помощи накидных гаек, резьба которых является идентичной резьбе штуцера вентиля. Ацетиленовые же газовые редукторы крепятся к емкостям при помощи хомута и упорного винта.


Газовые редукторы давления: принцип действия

Редуктор прямого действия

Принцип работы газового редуктора прямого действия, рисунок которого приведен ниже (б), работает довольно интересно. Газ под давлением из емкости, где он хранится, через штуцер попадает в камеру и действует на клапан, стремясь таким образом открыть его. Специальный редуцирующий клапан, в свою очередь, прижимается к седлу запорной пружины, преграждая доступ газа, двигающегося под высоким давлением. Встроенная в редуктор газовый баллонный специальная муфта стремиться отвести вышеупомянутый редуцирующий клапан от седла и таким образом открыть доступ газа в камеру рабочего (низкого) давления. Мембрана, в свою очередь, постоянно находится под действием двух взаимопротивоположных сил. Схема газового редуктора подразумевает наличие еще и нажимной пружины, которая через нажимной винт действует на мембрану и стремиться открыть редуцирующий клапан. Изнутри на мембрану действует также еще и редуцированный газ под высоким давлением, который противодействует нажимной пружине.

При уменьшения давления в камере рабочей, пружина нажимная распрямляется, а специальный клапан уходит от седла на некоторое расстояние, тем самым увеличивая прилив газа в полость редуктора. В случае возрастания давления в газовом редукторе пропановом, встроенная нажимная пружина сжимается и таким образом клапан приближается к седлу, а поступление газа снижается. Давление рабочее такого аппарата как газовый редуктор определяется уровнем натяжения нажимной пружины, которое можно изменить при помощи регулировочного винта. При вывертывании такого винта, и дальнейшем ослаблении пружины нажимной, можно снизить рабочее давление, а также, наоборот, при вкручивании винта и сжатии пружины, можно повысить это самое давление. Настройка газового редуктора осуществляется вышеуказанным путем, а контроль за давлением можно проводить при помощи манометра.

Редукторы прямого и обратного действия

Редукторы прямого и обратного действия

Редуктор обратного действия

Редуктор для газовой плиты обратного действия (рисунок а) имеет следующий принцип действия. Газ, находящийся под высоким давлением, двигается в специальную камеру давления, таким образом препятствуя открыванию клапана. Регулировка газового редуктора осуществляется посредством вращения по часовой (если необходимо подать газ) либо против часовой (если необходимо снизить уровень подачи газа) стрелки специального винта, который в свою очередь ввертывается в крышку. Этот самый винт сжимает пружину, выгибающую мембрану вверх. При этом, специальный передаточный диск со встроенным штоком сжимает обратную пружину, поднимая при этом клапан, закрывающий отверстие для прохода газа в камеру с низким давлением. Клапан не открывается не только благодаря давлению газа в камере, но еще и из-за пружины, которая имеет меньшую силу, чем та же обратная пружина. Стоит отметить, что в таком устройстве как редуктор газовый регулируемый имеется возможность автоматического подержания давления на определенном уровне. Происходит это благодаря тому, что устройство газового редуктора включает в себя специальные механизмы, которые способны слажено работать и в случае необходимости понижать либо повышать давление газа.

Газовый редуктор: основные типы

На сегодняшний день можно встретить несколько основных видов газовых редукторов:

  • Воздушный газовый редуктор (регулятор). Как правило, данный белорусский газовый редуктор очень широко используется на различного рода предприятиях для снижения давления воздуха, а также поддержания его в воздушных сетях и коммуникациях.
  • Кислородный редуктор. Такой редуктор применяется на всяческих предприятиях при проведении автогенных работ, а также в различных областях медицины и подводного плавания.
  • Пропановый редуктор. Этот газовый редуктор, купить который можно практически в любом магазине техники, используется на всяческих предприятиях для проведения работ с автогеном, а также при строительстве для укладки битума и асфальта. Также такое устройство очень часто применяется в быту, как редуктор газовой колонки и автомобилях как редуктор газовый автомобильный. Такие редукторы могут быть как с постоянным рабочим давлением, так и с возможностью его ручной регулировки. Отрегулировать газовый редуктор такого типа можно при помощи специальных устройств до уровня 0-3 кгс/см2.
  • Ацетиленовый редуктор. Данный вид редукторов используется на предприятиях для проведения сварочных работ и работ по разрезанию трубопроводов.
Пропановый редуктор

Пропановый редуктор

Кроме того, существуют еще и редукторы для негорючих и горючих газов. Специальные редукторы для горючих газов (метан, пропан, водород), как правило, на отечественном рынке  представлены как газовый редуктор lovato, а также газовый редуктор tomasetto. Такие редукторы имеют левую резьбу, дабы полностью исключить вероятность случайного подключения редуктора, работающего с горючими газами к кислородным баллонам.

Баллоны же с инертными газами (азот, гелий, а также аргон), как правило, имеют электронный газовый редуктор, который снабжен правой резьбой, как и кислородные баллоны.


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