Косозубая шестерня

30 июля 2015г. - 18:21 5916 просмотров


Косозубая шестерняКосозубая шестерня является усовершенствованным вариантом прямозубой. У нее зубья расположены под углом к оси вращения. По форме такие шестерни похожи на часть спирали.

Изготовление косозубых шестерен в силу специфики формы зубцов является более трудоемким делом, чем производство простых прямозубых аналогов. Из-за этого работа над ними должна быть с более тщательным подходом. Сцепление происходит более плавно, по сравнению с прямозубыми, плюс шума от них гораздо меньше.

Чертеж косозубой шестерни свидетельствует о том, что эта деталь производится из разных термостойких марок стали (углеродных, хромистых) и некоторых марок чугуна, потому что дополнительный нагрев вызывает увеличение площади зубьев. Ее применяют в тех механизмах, где на больших скоростях требуется высоко крутящий момент или имеются разнообразные ограничения по уровню шума.

Чтобы производство таких деталей выполнялось на очень высоком уровне, необходимо наличие опытных специалистов и современного оборудования, что позволит соответствовать всем ОСТам и ГОСТам.

Чертежи косозубой шестерни
Достоинства косозубой шестерни:


  • Зацепление ее происходит с наименьшим шумом и намного плавнее, чем в случае с прямозубыми аналогами.
  • По сравнению с прямозубой передачей увеличена площадь контакта, поэтому предельный крутящий момент, который передается зубчатой парой тоже намного больше.

Недостатками можно считать следующие факторы:

  • При работе этой детали появляется механическая сила, которая направлена вдоль оси, поэтому для установки вала существует необходимость применения упорных подшипников.
  • Площадь трения зубьев увеличена, что вызывает потери мощности на нагрев, компенсирующееся применением специальных смазок.

В целом же, изготовление и расчет косозубой шестерни является сложным комплексным процессом. Все технологические этапы производства непрерывно взаимосвязаны от проектирования до технической проверки готовой детали. Продолжительность ее работы напрямую зависит от качественного выполнения производственных работ.

Производство осуществляется в нескольких этапах. Первый формирование заготовки, что и определит метод изготовления. Второй нарезка необходимого количества зубьев, которые будут выполнять определенную задачу. Это сложный процесс, который требует специального оборудования — технические характеристики многих станков могут позволить нарезать косые и прямые зубья, наружные и внутренние зубья, а также зубчатые рейки.

Завершение производства состоит из зубошлифования и зубохонгирования, которые предназначены для окончательного формирования поверхности деталей. Обработка осуществляется на более сложном оборудовании с ЧПУ. По причине постоянно возрастающих требований к качеству изделий, производство реализуется с цементацией рабочих поверхностей, за счет чего можно достигнуть нужной прочности и степени деформации.

Производство косозубой шестерни
Многие компании, которые выпускают подобные детали, имеют современное оборудование мировых производителей, поэтому предлагают изготовление шестерен по эскизам. Высокий уровень автоматизации приводит к высочайшей производительности, а также снижает себестоимость продукции.

Приобрести или заказать такие изделия можно на нашем сайте, воспользовавшись большим каталогом различных производителей. Также на нашем портале вы всегда можете дать объявление о том, что хотите продать или, наоборот, купить такую шестерню.


Читайте также на портале myfta.ru:

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