Фланец глухой

28 июля 2015г. - 10:09 6107 просмотров


Фланец глухойПри строительстве трубопроводов и магистралей специалисты используют различные соединительные детали.

К их числу можно отнести и глухой фланец, так называемую заглушку.

Фланец глухой, как и другие фитинговые детали, является соединительным звеном между двумя трубами, арматурой и другими элементами. Разделяют его на несколько подвидов: воротниковые (их приваривают в стык) и плоские, стальные (с помощью сварки присоединяют к торцевой части трубы) и свободные, на приварном кольце.

Главное же отличие глухих моделей от приварных – отсутствие центрального отверстия.

Сама заглушка представлена в виде диска, по контуру которого расположены отверстия для болтов или шпилек, которыми она, собственно, и крепится к основным частям трубы.


Стоит также отметить, что фланец глухой подбирается по качеству металла и плотности самой детали в соответствии с образцом трубопровода, с которым будет производиться соединение.

Кроме того, иногда для монтажа заглушек с главной трубой используется и сварка, что позволяет сделать трубу более герметичной.

Схема глухого фланца
Все подобные заглушки используются при строительстве различных трубопроводов для пищевой, химической, нефтяной, газовой промышленности. Их применяют на трубопроводах, когда дальнейшие ответвления не требуются.

Изготавливают такие изделия из качественных марок стали: легированной, углеродистой и нержавеющей. При производстве заглушек из нержавеющей стали, используется метод горячей штамповки и вырезки из стального листа или сортового металлопроката.

Такие методы позволяют полностью исключить возможность появления различных трещин в металле и пустот и увеличить срок службы детали. Благодаря антикоррозийным свойствам стальной глухой фланец в основном используется на магистральных газо-, нефте-, водопроводах, так как он обеспечивает герметичность трубных соединений. Кроме того, качественный металл позволяет безопасное использование в любых погодных условиях и при различных внешних условиях.

Стальной глухой фланец
Согласно ГОСТу 12821-80 фланец глухой выдерживает температуру от -70 до +600 градусов. Также заглушка имеет рабочее давление от 0,6-16 МПа. Технические требования к ней, ее конструкция и размеры предусматриваются ОСТ 26-11-07-85, АТК 24.200.02-90, ОСТ 34-10-428-90.

Размеры глухих деталей варьируются в зависимости от их модели и диаметра. Вес заглушки колеблется от 0,450 до 162 кг. Диаметр условного прохода также различный – от 15 до 600 мм.

В целом же фланец глухой довольно распространен не только в промышленных огромных системах, но и в трубопроводах более мелких. Также заглушки используются и в быту: при монтаже отопления и водопроводов.

Ду, мм D,мм h,мм D1,мм Масса
Ру 1,0 МПа
15 95 12 65 0,45
20 105 12 75 0,65
25 115 12 85 0,7
32 135 12 100 0,65
40 145 14 110 1,25
50 160 14 125 1,55
65 180 14 145 2,05
80 195 14 160 2,45
100 215 14 180 3
125 245 16 210 4,6
150 280 16 240 6,1
200 335 16 295 9,1
250 390 18 350 14,3
300 440 20 400 19,9
350 500 24 460 32
400 565 26 515 45
500 670 30 620 75
600 780 34 725 120
Ру 1,6 МПа
15 95 12 65 0,45
20 105 12 75 0,65
25 115 12 85 0,7
32 135 12 100 0,65
40 145 14 110 1,25
50 160 14 125 1,55
65 180 14 145 2,05
80 195 14 160 2,45
100 215 16 180 4
125 245 16 210 5
150 280 18 240 7
200 335 20 295 12
250 405 24 355 20
300 460 28 410 30
350 520 32 470 45
400 580 34 525 60
500 710 40 650 103
600 840 45 770 162

 


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