Гибка оргстекла

28 июля 2015г. - 9:57 5395 просмотров


Гибка оргстеклаОргстекло представляет собой термопласт, при высоких температурах обладающий пластичностью. Главной задачей при выполнении гибки оргстекла является произвести сгибание под нужным углом и в определенном месте.

Нужно следовать общепринятым правилам для получения сгиба хорошего качества:

  • Сгибать по направлению от источника тепла
  • При образовании пузырьков (водяных паров) следует просушить стекло перед сгибанием. Температура просушки и время зависит от толщины листа и количества влаги, которую впитал акрил
  • Иметь неширокий источник тепла, для того чтобы разогревать только сгибающуюся часть. Либо закрыть часть стекла плохо проводимым тепло негорючим материалом. Температура формировки при этом зависит от способа производства. Для облегчения сгиба можно использовать цилиндрические предметы в качестве шаблона.
  • После окончания гибки оргстекла требуется плавное охлаждение во избежание напряжений внутри материала. Снимается напряжение также посредством отжига на протяжении нескольких часов.
  • Начинать сгибку лучше на небольших ненужных листах, чтобы потренироваться.

Простейшее приспособление для гибки оргстекла — струна. Проволока, горизонтально натянутая при накалении греет материал. Один конец проволоки закрепляется жестко, другой перебрасывается через ролик и к нему для постоянного натяжения прикрепляется груз. Проволока является осью плоскости П-образного металлического профиля.

От регулируемого источника питания, обеспечивающего стабильность нагрева, подается напряжение на проводники, присоединенные к концам проволоки.

На 1,2 м проволоки должно приходиться около 1 кВт мощности. Рекомендуется пользоваться таймером для определения времени нагрева листа.


Станок для гибки оргстекла
Натянутая проволока разогревается докрасна при прохождении через нее тока. Выделяемое тепло от нее передается листу акрила, который в доли секунды нагревается, возникает температура, при которой материал пластичен.

Уровень разогрева зависит от способа производства акрила. Когда достигнута температура, при которой происходит размягчение акрила, лист легко сгибается под нужным углом.

Сгиб производится вручную по линии разогрева и фиксируется при помощи зажимного приспособления шаблоном. При этом поверхность зажимного устройства не должна соприкасаться разогретой части акрила. Элемент образующий форму изделия может быть изготовлен из толстой фанеры или металла с наклеенной на его поверхность тканью.

Процесс гибки органического стекла
Для того чтобы сгибать акрил и другие материалы под заданным углом, существует специальный станок для гибки оргстекла, очень простой и удобный в использовании. Гибка происходит при доведении материала нагревающими элементами до нужной температуры.

Система водяного охлаждения позволяет достигать высокой точности при сгибе и хорошей производительности. Чтобы избежать перегрева, образования кривизны и пузырьков температура регулируются в зависимости от обрабатываемого материала.


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