Отводы гнутые

28 июля 2015г. - 10:45 3787 просмотров


Отводы гнутыеГнутая труба для изменения направления движения газа либо жидкости по трубопроводу называется отводом. Она изогнута на такое количество градусов, которое собственно и позволяет регулировать направление наполняемого трубопровода.

Гнутые отводы это одна из самых главных деталей трубопровода. Они применяются для сборки и установки самых разнообразных типов труб (нефтегазохимических, водопроводных и котельных).

Разделяют их на виды, которые обусловлены самим методом их изготовления:

  • цельнотянутые гнутые; < li>штампосварные изогнутые;
  • сварные секционные.

Наиболее применимы при монтаже трубопроводов детали, угол изгиба которых 45 и 90. Наиболее удобными для монтажа трубопроводов считаются модели с небольшим радиусом изгиба. При их изготовлении используются легированные, углеродистые, нержавеющие и жаропрочные марки стали. Благодаря этому они довольно износостойкие и имеют большой срок службы.

Отводы для трубопроводов так же бывают:


  • Гнутые отводы. Они изготовлены методом сгибания. Сгибание производится либо холодногнутым способом, либо под действием высоких температур;
  • Сварные отводы. Изготавливаются соединением нескольких секторов с использованием сварки.

Классификация отводов по типам, маркам стали и исполнению приведена в таблице:

Тип отвода Угол изгиба (град) Радиус изгиба (R) Исполнение
2D 180 DN I и II
2D 90 DN I и II
2D 60 DN II
2D 45 DN II
3D 180 1,5 DN I и II
3D 90 1,5 DN I и II
3D 60 1,5 DN II
3D 45 1,5 DN I и II

Для бесшовных приварных гнутых изделий ГОСТ 17380-2001 регулирует технические условия изготовления. Изготавливаются они из угдлеродистой и низкоуглеродистой стали. Данный ГОСТ применяется для деталей, с условным давлением 16 МПа. Температурный режим, в котором они могут применяться от минус 70 до плюс 450 градусов Цельсия.

Внешний вид гнутого отвода
Относительно исполнения и марок применяемых сталей отводы подразделяют:

I исполнение. Изготовленные из стальных сплавов, марок: TS10, TS18, TS4, TS9, TS37, TS47, TS32, TS34, Р5, Р9, Р43, Р34, Р18, Е24-2, Р32Е24-1.

II исполнение. Изготовленные из стальных сплавов, марок: 10, 20, 15ГС, 09Г2С, 10Г2, 20ЮЧ, 17ГС, 17Г1С, 16ГС, 10Г2С1.

  • ОСТ 34.10.752-97, 34.42.663-84, 36.21-77 и ОСТ 34.10.419-90 детали для трубопроводов по этим стандартам изготавливаются из нержавеющей стали. Технические условия (ОСТ) их изготовления напрямую зависят от условий, в которых они будут эксплуатироваться в дальнейшем. Изготовленные методом сварки эти изделия применяются для монтажа трубопроводов, применяемых в промышленности, нефтепроводов, ТЭС.
  • ТУ 10248895, ГОСТ 22793-83 гнутые отводы ГОСТ предусматривает стандарты изготовления сборочных единиц и деталей трубопроводов, их конструкцию и размеры. Детали гнутые на Ру св. 10 до 100 МПа (св. 100 до 1000 кгс/см кв.).
  • ГОСТ 22793-83 применяется для изготовления гнутых отводов с углом 90, 60, 45, 30 и 15 град., Ру = 10 -100 МПа , Dу = 6 — 200 мм.
  • ТУ 10248895 описывает технологию изготовления моделей с изгибом от 3 до 90 град., Ру = 0,6 — 10 МПА , Dу = 200 — 500 мм.


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