Роликовые подшипники

28 июля 2015г. - 8:56 7035 просмотров


Роликовые подшипникиРоликовые подшипники представляют собой обычные подшипники качения, где телами качения выступают не шарики, а специальные удлиненные цилиндры или ролики. Применение роликовых подшипников было обусловлено повышением осевой нагрузки, а также стремлением максимально препятствовать прогибу и перекосу вала под нагрузкой.

В зависимости от формы и назначения различают несколько типов роликовых подшипников:

  • подшипник роликовый цилиндрический радиальный
  • подшипник роликовый конический
  • подшипник роликовый игольчатый

Рассмотрим различные типы роликовых подшипников качения.

Подшипник роликовый цилиндрический радиальный

Роликовые подшипники цилиндрические различаются по размеру роликов. Это обеспечивает стабильную работу с различными по силе нагрузками. Выпускаются с сепараторами и без них. Значительные осевые перекосы вызывают повышенное кромочное напряжение, поэтому данные подшипники с укороченными роликами требуют точной настройки соосности рабочего вала. Различаются несколькими подвидами:

  • Подшипники роликовые прямые
  • Подшипники упорные роликовые конические радиальные
  • Подшипники роликовые сферические радиальные

Как уже говорилось выше, прямые роликовые подшипники различаются по длине ролика. Цилиндрические роликовые подшипники радиальные разрабатывались именно для восприятия радиальной нагрузки. Однако некоторые модификации таких подшипников способны обеспечивать работу узла при осевой нагрузке. Основное достоинство – восприятие весьма значительных радиальных нагрузок на узел.


Подшипник роликовый радиально-упорный сконструирован специально для восприятия и осевых, и радиальных нагрузок. Данные свойства достигаются благодаря конической форме подшипника. Подшипник роликовый однорядный конический работает значительно медленнее аналогичных шариковых конических подшипников, но способен обеспечивать надежную работу при значительных нагрузках. Не допускает осевого перекоса при нагрузках. Требует точной регулировки при посадке на рабочий вал.

Роликовые подшипники

Сферические роликовые радиальные подшипники предназначены для работы в узлах с радиальной нагрузкой. Но благодаря сферическому расположению роликов данные подшипники способны воспринимать и небольшие осевые нагрузки. При умеренных перекосах оси способны обеспечивать нормальную и стабильную работу узла. Двухрядный сферический роликовый подшипник способен воспринимать радиальную нагрузку почти в два раза превышающую нагрузку на однорядный подшипник.

Существуют многорядные радиальные роликовые подшипники, которые выпускаются специально для работы в узлах с повышенной нагрузкой.

Основная сфера использования радиальных подшипников – машиностроение, станкостроение, рабочие механизмы редукторов, вентиляторов, станков и так далее.

Подшипник роликовый конический

Роликовые подшипники конические являются разъемными, что упрощает монтаж и демонтаж колец и тел качения (роликов). Данный тип роликовых подшипников способен воспринимать разные по направленности нагрузки: осевую (продольную) и радиальную (поперечную). Причем, при возрастании осевой нагрузки и увеличении угла контакта, радиальная нагрузка уменьшается.

Существует два основных подвида данного типа подшипников:

  • Подшипники однорядные роликовые
  • Подшипники двухрядные роликовые

Подшипник роликовый однорядный конический способен воспринимать радиальную и одностороннюю осевую нагрузки. Величины воспринимаемых нагрузок значительны, что требует тщательной регулировки. При некоторых нагрузках целесообразнее использовать роликовый упорный подшипник со специальным бортом, что значительно облегчает обработку посадочных мест в корпусе. Данные подшипники выпускаются и без внутреннего кольца (в целях уменьшения общих радиальных габаритов). Дорожка качения выполняется прямо на валу.

Подшипник роликовый двухрядный конический способен воспринимать радиальную двухстороннюю осевую нагрузки. Выпускается со специально заданным зазором, что не требует наладки на узлах. Подшипник воспринимает нагрузку, почти в два раза превосходящую нагрузку однорядного подшипника. Это дает возможность его использования в узлах с повышенной нагрузкой

Используются конические роликовые подшипники в автомобилестроении и механизмах общего машиностроения. Двухрядные подшипники используются в автомобильных узлах, требующих особенной ответственности, например, в ступицах колес переднеприводных машин. Используются для обслуживания мощных шкивов, приводных валов, барабанов и промышленных вентиляторов.

Подшипники роликовые игольчатые

Основное достоинство игольчатых роликовых подшипников состоит в восприятии значительных нагрузок. Эта достоинство достигается за счет малых радиальных размеров, что позволяет использовать их в системах с ограниченными размерами. Также благодаря удлиненному ролику и скруглению на концах практически отсутствует такое понятие как кромочное напряжение. Условно игольчатые подшипники можно разделить на три подвида:

  • Подшипник роликовый игольчатый с внутренним кольцом
  • Подшипник роликовый игольчатый без внутреннего кольца
  • Подшипник роликовый игольчатый комбинированный

Игольчатый роликовый подшипник с внутренним кольцом используется при невозможности применения закаленного шлифованного вала. Однако осевое смещение при этом незначительное. При значительных нагрузках на такой вал возникает необходимость ее компенсирования. Для этого применяют роликовые подшипники с расщиренным внутренним кольцом.

Игольчатый роликовый подшипник без внутреннего кольца дает возможность использовать его на шлифованных закаленных валах. Благодаря этому достигается максимальная прочность и жесткость вращающегося узла.

Комбинированный роликовый подшипник представляет собой объединение шарикового и игольчатого подшипников. Потребность в комбинированных роликовых подшипниках возникает при необходимости сочетания скорости вращения и обеспечения надежной работы узла при больших нагрузках. Шариковые подшипники, в данном случае, выполняют скоростную роль, а роликовые подшипники обеспечивают работоспособность узла при нагрузке.

Стандарты

Роликовые подшипники выполняются в соответствии с Государственными стандартами (ГОСТы). Ниже приведены основные из них.

 

ГОСТ 520-2002 Качения подшипники. Общие технические описания и условия.
ГОСТ 3395-89 Качения подшипники. Типы и конструктивные исполнения.
ГОСТ 4657-82 Роликовые подшипники игольчатые радиальные однорядные. Технические требования. Размеры.
ГОСТ 5377-79 Роликовые подшипники радиальные с укороченными цилиндрическими роликами при отсутствии внешнего кольца или внутреннего кольца. Основные размеры, подвиды и типы.
ГОСТ 5721-75 Сферические роликовые подшипники радиальные двухрядные. Основные размеры, подвиды и типы.
ГОСТ 6364-78 Роликовые подшипники конические двурядные. Основные размеры.
ГОСТ 6870-81 Роликовые подшипники. Игольчатые ролики. Технические условия
ГОСТ 8328-75 Роликовые подшипники радиальные с укороченными цилиндрическими роликами. Основные размеры и типы.
ГОСТ 9942-90 Сферические роликовые подшипники упорно-радиальные одинарные. Технические условия

Ремонт и обслуживание

Обслуживание и смазка роликовых подшипников зависит от типа используемых подшипников. Закрытые типы не подразумевают дополнительное обслуживание после заводского выпуска. Открытые типы (например, без внутреннего кольца) выходят из строя значительно быстрее и, поэтому, нуждаются в обслуживании

Ремонт роликовых подшипников осуществляется специалистами с использованием специфических инструментов и оборудования.


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