Тройники стальные ГОСТ

28 июля 2015г. - 11:32 5546 просмотров


Тройники стальные ГОСТТройник – это один из видов фитинга. Эта деталь, которая соединяет трубопровод с тремя отверстиями, позволяет присоединить к основной трубе дополнительные ответвления. Ее чаще всего эксплуатируют  нефтегазовые предприятия при использовании в районах с умеренным и холодным климатами.

Материал, который используется для изготовления этой детали – нержавеющая сталь. Существует две разновидности стального тройника.

Это равнопроходной – соединяет трубы с одинаковым диаметром (чаще всего используется локально); переходной – имеет разные диаметры отверстий (чаще всего используется на больших предприятиях).

Тройник из стали  может использоваться для транспортировки воды, пара, газа, нефти и других веществ в ответственных трубопроводах. А устойчивость к коррозии дает возможность использовать его в районах с повышенной влажностью. Такое стальное изделие выдерживает температурные колебания от  -70°С до +450°С.

Конструкция тройника стального состоит из: сваренной детали и трех патрубков, которые покрыты теплоизоляционным материалом. Для производства этих изделий используют следующие  методы – это горячая штамповка, сварка и гидроштамповка. Очень часто при изготовлении применяются бесшовные электросварные трубы.  Для выпуска стальных тройников нужны отрезные и торцовочные станки.


Процесс изготовления состоит из нескольких этапов:

  1. На отрезных станках отрезается деталь определенной длины;
  2. Когда заготовка уже сделана, из неё делают деталь с помощью горячей или гидроштамповки.

Конечно, чаще всего ее штампуют из цельного листа, так как этот метод дешевле других. Горячую штамповку используют на больших предприятиях, так как такой вариант экономичен только при масштабном производстве. Гидроштамповка – это средний вариант, он занимает, так сказать, промежуточную позицию. Его  можно использовать как на большом, так и на малом предприятии.

Качественные характеристики этих стальных изделий, определяются по стандартам ГОСТ.

Тройник стальной ГОСТ 17376. Его делают из углеродистой и легированной стали, а применяют – при строительстве промышленных трубопроводов. Существует несколько видов этой модели: оцинкованные, стальные под приварку, переходные.

Тройник стальной ГОСТ 17376 2001. Бесшовные и приварные детали трубопроводов из низколегированной и углеродистой стали. Предназначение ГОСТ 17376-2001: стандарт распространяется на переходные и равнопроходные бесшовные приварные изделия. Они применяются в соответствии с разделом 1 ГОСТа 17380.

Тройник стальной приварной ГОСТ. Его изготовляют под приварку. Это  самый распространённый вид тройника из стали. Делятся, как уже говорилось выше, на: равнопроходные и переходные.

Тройники стальные приварные

Тройник фланцевый стальной ГОСТ. Фланец – это часть трубопровода, основные их различия лишь в диаметрах и ГОСТах. Виды фланцевых соединений: плоский приварной; приварной воротниковый встык; свободный на приварном кольце. Фланцы производятся по документам: плоский – по ГОСТ 12820-81; воротниковый – по ГОСТ 12821-81 (воротниковый фланец изготавливается также по стандартам DIN 2633, с конструкцией и размером по DIN 2633); свободный на приварном кольце – ГОСТ 12822-80.

Тройники из стали используют не только на больших предприятиях. Их применяют также при изготовлении трубопроводных систем общего потребления, например: отопления, водоснабжения и газоснабжения жилых домов. Кроме того, когда появляется необходимость выполнить много отводов, такая деталь, как  переходной тройник – просто незаменима. Все потому, что он дает возможность подключиться к трубе с большим диаметром, например магистральной.

Чаще всего используют приварной тройник, так как его легче всего приспособить к трубам стандартного диаметра. Если же возникает необходимость делать разводку с трубами больших диаметров, лучше всего использовать фланцевые модели.

Тройник стальной

Внешний вид стального тройника

Тройник стальной применяется в качестве соединительной детали во время прокладывания малых и крупных магистральных нефте-, газо- и водопроводов. Изготавливается он из антикоррозийной стали и чугуна по нескольким ГОСТам: 17376-01, ТУ 102-488-95, ТУ 51-29-81, ТУ 148139-00 и представляют собой фитинговую деталь с тремя отверстиями для удобного распределения и разветвления по магистрали жидкостей или газа.

При производстве эти изделия разделяются на две категории тройник переходной (фланцевый) и прямой (равнопроходный). Эти и другие модели все зарегистрированные на нашем сайте пользователи могут просмотреть в специальных каталогах от производителей. Кроме того, необходимую вам деталь можно заказать у нас, заполнив для этого специальную форму.

ТС переходной отличается от прямого тем, что его присоединительные отверстия имеют один диаметр, а головное ответвление трубопровода – другой диаметр. В свою очередь, тройник из стали равнопроходный имеет один диаметр всех присоединительных отверстий (см. рисунок).

Схема стальных тройников

Кроме того, эти соединительные детали имеют разные характеристики, позволяющие расширить диапазон их использования. Они отличаются диаметром, величиной, способом присоединения к магистрали и разводным трубам и стойкостью к внешней среде.

Модели стальные штампосварные выпускаются по ТУ 102-488-95. Для их производства используют сталь марок 09г2с, 20, 12х18н10т. Именно они выдерживают давление до 2,5 МПа и температуру от -30 до +300 градусов Цельсия.

Тройники сварные, со швом на горловой части, изготавливаются по ГОСТу 17376-2001. В этом случае предусмотрена сталь других марок: 09г2с, 20, 12х18н10т. Для бесшовных изделий используют сталь 09г2с, 20, 12х18н10т (требования ГОСТа 17376-2001). Кроме того, на все размеры предусмотрено особое производство по ГОСТу.

Таблица 1

Тройник стальной, размер ГОСТ
ТС 57х45 17376-83
ТС 57 17376-83
ТС 76х57 17376-83
ТС 76 17376-83
ТС 89х57 17376-83
ТС 89х76 17376-83
ТС 89 17376-83
ТС 108х76 17376-83
ТС 108х89 17376-83
ТС 108 17376-83
ТС 133х89 17376-83
ТС 133х108 17376-83
ТС 133 17376-83
ТС 159х108 17376-83
ТС 159х133 17376-83
ТС 159 17376-83
ТС 219х159 17376-83
ТС 219 17376-83
ТС 273х159 17376-83
ТС 273х219 17376-83
ТС 273 17376-83
ТС 325х273 17376-83
ТС325 17376-83

По способу присоединения эти детали разделяются на приварные и резьбовые. ТС приварной зачастую присоединяется к дополнительным трубам, а также к магистральной трубе при помощи автогенной сварки. А ТС резьбовой может быть соединен с главной и вспомогательными трубами с помощью резьбы.

Резьбовой стальной тройник

Тот факт, что он изготавливается из металла, который наименее подвержен процессу коррозии, позволяет использовать его при строительстве различных трубопроводов. Кроме того, такие соединительные изделия, присоединенные к магистрали при помощи сварки автогеном, имеют очень прочные и герметичные швы, устойчивые к негативным внешним погодным и другим воздействиям.

Наиболее безвредной для пищевой промышленности является сварная модель, изготовленная из нержавеющей стали. Потому она и пользуется большой популярностью во время прокладывания водопроводов, так как имеет высокую устойчивость к окислительным процессам. Кроме того, ее используют в промышленных трубопроводах ТЭЦ. Эту деталь применяют на трубопроводах с условным давлением до 16 МПа, а рабочая температура колеблется от -70 до +450°С.

В свою очередь изделие, изготовленное бесшовным способом, часто используется при строительстве промышленных трубопроводов в нефтегазохимической отрасли.

Вес стальных тройников также может быть различным и колеблется от 0,200 кг до 55,5 кг. Их масса изменяется в зависимости от их диаметра.

Таким образом, тройники из стали считаются одной из незаменимых деталей, используемых при строительстве крупных нефте- и газопроводов, а также водопроводов. Они позволяют делать разводку на более мелкие ответвления от магистрали и, при правильном использовании и установке, могут быть прочными и долговечными, не страдая от смены погодных явлений и внешней среды.

Размеры и масса тройников стальных

Таблица 2

DN D T D1 T1 F H Вес, кг
15 21,3 2,0 21,3 2,0 25 25 0,2
20 26,9 3,2 26,9 3.2 29 29 0,4
25 33,7 3,2 33,7 3,2 38 38 0,6
32 42,4 3,6 42,4 3,6 48 48 1,1
40 3,6 3,6 48 3,6 57 57 1,4
50 57 5,0 45 4,0 50 45 0,7
50 57 3,0 50 45 0,5
50 57 5,0 50 45 0,7
65 76 6,0 45 5,0 65 60 1,4
65 76 3,5 57 3,0 65 60 0,8
65 76 3,5 65 60 0,8
65 76 6,0 65 60 1,4
80 89 3,5 57 3,0 80 70 1,5
80 89 3,5 76 3,5 80 70 1,5
80 89 3,5 80 70 1,5
80 89 6,0 80 70 2,0
100 108 4,0 76 3,5 100 80 2,2
100 108 4,0 89 4,0 100 80 2,2
100 108 4,0 100 80 2,2
100 108 6,0 100 80 3,3
125 133 6,0 89 5,0 110 95 4,1
125 133 6,0 108 5,0 110 95 4,1
125 133 4,0 110 95 2,9
125 133 6,0 110 95 4,1
150 159 4,5 108 4,0 130 110 4,8
150 159 6,0 108 5,0 130 110 6,6
150 159 8,0 133 6,0 130 110 9,0
150 159 4,5 130 110 4,8
150 159 6,0 130 110 6,6
150 159 8,0 130 110 9,0
200 219 8,0 133 6,0 160 140 13,8
200 219 8,0 159 6,0 160 140 13,8
200 219 6,0 160 140 10,2
200 219 8,0 160 140 13,8
250 273 10,0 159 6,0 190 175 26,0
250 273 10,0 219 8,0 190 175 26,0
250 273 7,0 190 175 18,4
250 273 10,0 190 175 26,0
300 325 10,0 219 8,0 220 200 34,2
300 325 10,0 273 10,0 220 200 34,2
300 325 8,0 220 200 27,4
300 325 10,0 220 200 34,2
300 325 12,0 220 200 41,1
350 377 8,0 273 7,0 240 225 46,0
350 377 10,0 325 8,0 240 225 46,0
350 377 12,0 325 10,0 240 225 55,2
350 377 10,0 240 225 46,0
350 377 12,0 240 225 55,2
400 426 10,0 325 8,0 270 250 55,5
400 426 12,0 325 10,0 270 250 66,7
400 426 16,0 325 12,0 270 250 88,8
400 426 10,0 377 10,0 270 250 55,5
400 426 12,0 377 12,0 270 250 66,7
400 426 16,0 377 16,0 270 250 88,8
400 426 10,0 270 250 55,5

 


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